5-axis machining center F 6000

horizontalCNCgantry

Overview
The F series 5-axis machining centres are engineered for flexible series and single-part production. Combining gantry cross-bed rigidity with light-weight design, they provide high cutting performance, precise multi-axis machining and easy integration into automated production lines. Key options include Mill-Turn, interpolation turning and power skiving; key components are manufactured by HELLER.

Key facts

• HSK-A 100 class machining centres with motor or gear spindles up to 1,146 Nm
• Suitable for 24/7 series production and single-part machining
• Compact footprint and reduced machine height
• High cutting performance from high-torque spindles and robust gantry traversing column
• Upgradeable with Mill-Turn and other process technologies
• PRO equipment package for high dynamics and simultaneous 5-axis machining
• Fast chip removal and Automation-READY interface

Machine concept
Design balances rigidity and reduced mass: FEM-optimised machine bed and mass-reduced column deliver stable machining, long tool life and high dynamic response.

Basic structure

• Horizontal 5-axis machining centres with cross-bed design for X and Z axes
• Gantry-type traversing column for fast positioning and short idle times
• Cast-iron structural components with topology optimisation for high stability and damping
• Pallet changer with lift-swivel fork for high clamping loads and fast pallet changes
• Chain- or rack-type tool magazines combined with fast NC tool changer

Kinematics
Robust 5-axis kinematics with the 5th axis in the tool.

• Cross-bed supports X and Z axes; column moves in X and carries the machining unit
• Machining unit moves in Y and integrates compactly into the column
• Rotary table (B-axis) moves in Z and provides continuous rotation
• 5th axis available as swivel head (C-axis) or optional tilting head (A-axis)

Drive concept
Precision drives and measuring systems ensure lasting accuracy under heavy loads.

• Linear axes on wide roller guides driven by precision ball screws with cooled drives
• Direct absolute measuring systems for low positional tolerance
• Rotary axes with large YRT bearings and automatic clamping for high tangential moments
• Rotary table with gearbox; optional direct-driven high-speed rotary table for mill-turn

Mill-Turn (option)
Combined milling and turning in one set-up for complete machining and improved component accuracy.

• NC rotary table in DDT (Direct Drive Turning) design
• HSK-T tool holders, spindle locking and balancing cycles
• Siemens NC turning cycles for simplified programming

Machining units
Multiple head designs to match materials and processes.

• Swivel-head or tilt-head kinematics for the 5th axis (tilt head optional)
• HSK-A 100 motor spindles standard; HSK-A 63 option for high-speed/light alloys
• HSK-A 100 gear spindles for maximum torque (up to 1,146 Nm)
• Thermal stability via permanent cooling and spindle growth compensation

Swivel head kinematics

• Long projection length for machining behind the rotary centre
• Compact 45° swivel-head with high rigidity and short bearing-to-tool distance
• Backlash-free swivel drive with preloaded motors and up to 350° swivel range
• Integrated LED worklight and optional SETUP-Assist features

Tilt head kinematics (option)

• Large tilt range for negative angles and undercuts; bearings on both sides for rigidity
• HSK-A 100 spindle with gearbox delivering up to 1,146 Nm
• 175° tilt range and optional SETUP-Assist and zero-spindle systems

Tool management
Wide tool capacity and fast tool provisioning to minimise non-productive time.

• Chain magazines: up to 3 magazines, up to 150 positions
• Rack magazines: up to 2 racks (HSK-A 63) up to 498 positions or up to 4 racks (HSK-A 100) up to 425 positions
• NC tool changer with two axes and lift/swivel double gripper for heavy tools
• Integrated tool provisioning and options for in-process tool loading and laser tool measurement

Workpiece management
Prepared for pallet-changing (APC) and FLEX interchangeable pallet concepts for automation.

• APC with lift-swivel principle and hydraulic pallet clamping
• FLEX interchangeable pallet for large diameters and off-machine setup
• Rotary table options with duplex worm drive and hydraulic clamping
• Automation-READY and IN-Automation interfaces for integration

Supply and disposal
Configurable chip and coolant handling adapted to model range.

• F 5000/6000: free chip fall below spindle for fast removal
• F 8000/10000: rear chip removal via spiral conveyors
• Chip conveyor options: scraper or hinged conveyors; stainless steel panels with self-cleaning effect
• Coolant supply: paper band or backflush filter, internal through-tool coolant up to 50 bar (option 70 bar), programmable pressure steps
• Optional coolant cooler, temperature control, oil skimmer and automatic filling

Control technology
Siemens SINUMERIK ONE with HELLER Operation Interface for intuitive operation and advanced assist functions.

• Siemens SINUMERIK ONE standard
• 24" multi-touch HELLER Operation Interface, ergonomic control panels
• Digital drive technology, Profinet and IO-Link for diagnostics
• Options: SETUP-Assist, PRODUCTION-Assist, QUALITY-Assist, interpolation turning, in-process tool monitoring

Operation
Ergonomic layout and equipment for fast, safe setup and maintenance.

• Swivelling main operating unit and ergonomically arranged controls
• Large safety window and smooth linear-guided work area door
• Workpiece setting station with crane access and 90° indexing lockable positions
• Ergonomic tool loading station and option for tool loading during machining

Automation solutions
Comprehensive automation portfolio for reduced downtime and increased availability.

• Pallet automation: pallet changer, linear and rotary storage; Automation-READY interfaces
• Workpiece automation: robot loading/unloading and linear gantries
• Tool automation: mobile racks and background tool magazines for central supply

Characteristics / technical specifications

• Series: F 5000, F 6000, F 8000, F 10000
• Spindle options: HSK-A 100 (standard), HSK-A 63 (option)
• Torque: gear spindle up to 1,146 Nm
• Kinematics: gantry traversing column, cross-bed, rotary table (B) and swivel/tilt head (C/A)
• Tool magazines: chain-type up to 150 positions; rack-type up to 498 / 425 positions
• Automation: Automation-READY, IN-Automation
• Control: Siemens SINUMERIK ONE
• Chip removal: free fall (F 5000/6000) or spiral to rear (F 8000/10000)
• Coolant: through-tool up to 50 bar (option 70 bar), multiple filtration options

Technical data (excerpt per model)
F 5000 – working range X/Y/Z (mm): 800/850/1,100; mounting plate (mm): 630 x 630; part Ø x H (mm): Ø 900 x 1,100; clamping mass (kg): 1,500 (2,000).
F 6000 – X/Y/Z (mm): 1,000/1,000/1,400; mounting plate (mm): 630 x 630 (800 x 800); part Ø x H (mm): Ø 1,300 x 1,400; clamping mass (kg): 2,000.
F 8000 – X/Y/Z (mm): 1,400/1,200/1,400; mounting plate (mm): 800 x 800 (1,000 x 1,000); part Ø x H (mm): Ø 1,000 x 1,300; clamping mass (kg): 2,000 (3,000).
F 10000 – X/Y/Z (mm): 1,700/1,400/1,600; mounting plate (mm): 1,000 x 1,000; part Ø x H (mm): Ø 1,540 x 1,500; clamping mass (kg): 3,000 (4,000 / 5,000 optional).